gravure cylinder engraving specifications

With photographic illus-trations, he describes an automated engraving operation and a manual-ori-ented cylinder proofing operation. Riverside Gravure offers a wide range of techniques and specifications for the engraving of gravure cylinders. 0000001215 00000 n 0000141506 00000 n x�b``P```1d```��d@�@���� MX����3�1�c\Ȑ�P�P �%���i.�^�L����:��:j�g��b� v���5�6����0�f8Π5���ɶ h�bbd``b`: $��Y ��$X�!W��"D���A�UWD� Ӏ�w �]$DAJ8W���?A&30R����� � 0�H 0% 0% found this document useful, ... Engraving Manager Packaging corporation of America, Waco, Texas. � �bV&�h�8�� ��� xref There are two primary types of cylinder bases: sleeve cylinders and shaft cylinders. 0000146209 00000 n 300 m/min. A copper plating is then applied over top to extend the life of the cylinder in the press. Save Save gravure - cylinder spes.pdf For Later. Whenever the cylinder is measured, the readings are trans-ferred into CMS, which builds a cylinder and volume/wear his-tory from the AniCAM Gravure QC application. Up to 1400 mm. The post areas are eliminated due to the placement of the cells during laser engraving. What cylinder material works best? Face length of plate cylinder. The method includes determining the coverage of the liquid composition desired, and then selecting parameters including the stylus angle and compression angle. H�lT�N�@}�W��nU/{�m�*�$�������P�c m�S;���� ѿ�쎓�REJvg�9s��љ��>:,���Р���H�8H��h���F���o���b!�tPT�px�.�o-��K+){�* ��EU¨�V���q��r�W-2�h�ߊ�Ѥ�~FVe��B �@��w��HPj��*�ѧ�2����d��&g�2�,�L� ��F]��3VX�ƤTH�}�MO&3��������t4^|�)�2"ψ,��gR���$}�d�����\�̤c�.E�q�e�)��/� 0000008669 00000 n 0000141771 00000 n o bring gravure technology into the classroom and laboratory, the author visited a gravure engrav-ing plant. Packaging Corporation of America 6 0 obj <> endobj endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj <> endobj 14 0 obj <> endobj 15 0 obj <> endobj 16 0 obj [/ICCBased 25 0 R] endobj 17 0 obj <>stream shafts 1460 mm 1300 / 2580* mm 1300 / 2580* mm 2700 mm Max. 2. But with the engraving becoming automated, you can now design and engrave in minutes if not seconds. 6 35 Chrome and Copper Gravure Cylinders (20 - 200 lpcm | 50 - 500 lpi) Minimum roll/cylinder diameter: 3.25“ / 82 mm qCell Evaluation Volume calculation in cm3/m2 or BCM Measurements: • Cell Volume • Cell depth • Cell screen count • Cell opening & height • Cell wall width • Cell angle • Channel width • Engraving … This was one of the most demanding stages. Superfinishing technology is an additional operation to grinding. Electronic Engraving: Mega depth up to 80-100 microns can be engraved. three-part article Glenn Morgan reveals the history of the process and offers a … The post areas are eliminated due to the placement of the cells during laser engraving. The cells can be shallower while still releasing the same amount of ink because more cells fit into a square inch area. 1. 0000145773 00000 n (Peripheral length of plate cylinder: 600 mm or more) Maximum printing speed. This was one of the most demanding stages. Cylinder Specifications. Research & Development. Download as PDF. Cylinder Specifications. u�G�Ԍ���. Electromechanical engraving devices take much longer than chemical processes; on a 40-inch wide cylinder with a 30-inch circumference, there are over 25 million cells. 0000001687 00000 n Also called conventional gravure engraving, diffusion-etch is the oldest method of gravure cylinder engraving. Electromechanical engraving is also referred to as EME. 0000146003 00000 n Peripheral length of plate cylinder. The channel width to cell width ratio and the wall width to cell width ratio are specified. It is Founded as a Sole Proprietorship firm in the year 2008 at Ahmedabad (Gujarat, India), we “Saikrupa Gravure” are the renowned manufacturer of a wide range of Gravure Printing Cylinder , Engraved Gravure Cylinder , Rotogravure Printing Cylinder , Rotogravure Printing Rollers and Printing Cylinders. Title of Thesis: A Study of Gravure Cell Structure Generatedby the Hell Chromagraph 399 ER Laser Scanner onto a Photopolymer Plastic Gravure Printing Surface I, Wichian Ekataksin, hereby grant pennission to the Wallace Memorial Library, ofR.I.T., Riverside Gravure maintains a close-knit network of … Banded Roll Calculator. From this the cell width, channel width and wall width are calculated. 0000005067 00000 n 144 0 obj <>stream �m]��&żb^�����[y_=2�lv�?)��cŜ�q�Hͳ�,���pS����� �B��øx���䠜t��id�?ُ�a�����ˤ����|5�����}�[���Io>��g��ktHٸ*���� �0�!������Z,���F�p�~�*h��'��⾜O���r����rU=���kC�t���^"���/T�y&��e� �[���!�C�ן�m#�g-i������_N 9���hӺƶE"j�����W�<2��i�Co�b Find Gravure Cylinder Engraving related suppliers, manufacturers, products and specifications on GlobalSpec - a trusted source of Gravure Cylinder Engraving information. Electronic engraving is one of the The engraving technology is making printing technology more efficient, improving the making of images. 0000003277 00000 n 0 Introduction Gravure imaging by means of cylin-der engraving and proofing requires Founded as a Sole Proprietorship firm in the year 2008 at Ahmedabad (Gujarat, India), we “Saikrupa Gravure” are the renowned manufacturer of a wide range of Gravure Printing Cylinder , Engraved Gravure Cylinder , Rotogravure Printing Cylinder , Rotogravure Printing Rollers and Printing Cylinders. Riverside Gravure maintains a close-knit network of … 0000146718 00000 n 0000003435 00000 n 125 0 obj <>/Filter/FlateDecode/ID[<4CDC54B88501ABDF178ABBA0F081D075>]/Index[106 39]/Info 105 0 R/Length 92/Prev 622065/Root 107 0 R/Size 145/Type/XRef/W[1 2 1]>>stream Wear of the cylinders can be monitored numerically and 2. startxref Market. Maximum machine speed. 2. You needed to design, make cuts and do everything manually. Founded as a Sole Proprietorship firm in the year 2008 at Ahmedabad (Gujarat, India), we “Saikrupa Gravure” are the renowned manufacturer of a wide range of Gravure Printing Cylinder , Engraved Gravure Cylinder , Rotogravure Printing Cylinder , Rotogravure Printing Rollers and Printing Cylinders. Mechanical Engraving. 0% 0% found this document useful, ... Engraving Manager Packaging corporation of America, Waco, Texas. It uses two film positives, one of which is a film positive of the image (solid areas, text, or continuous-tone, variable-density image) the other being a special gravure screen, containing between 100:200 lines per inch. Beyond the materials that make up the cylinder, another key component of gravure performance is the way cylinders are prepared for engraving. Cylinders engraving workflow, chemical etching, electromechanical engraving and direct ablation of Gravure cylinders. 0000001469 00000 n Proofed gravure cylinders are cleaned, and then packaged and shipped to the customer. Engraving cylinder axis, shaft, diameter, circumference, face length and electroplating to engrave high quality cylinders. You needed to design, make cuts and do everything manually. Gravure Printing Figure 2-1. The gravure process has been used to print high-quality postage stamps for more than 100 years. February 2016. A gravure cylinder comprises a (typically) steel cylinder base, or an underlying metal structure that supports the engraved image-carrying layer. h�b```g``�``c`��ff@ aV ���r �Rp��P9$ØSbg�3��FAֈ�� `��2����@Zl�e�e`�����*������"'��L��W�~7?����^Κ� [�� � ��"� 0000005771 00000 n The present invention describes a method for engraving a gravure cylinder. The cylinders consist of a steel base which is copper plated then engraved for the print image. 0000047021 00000 n Chrome and Copper Gravure Cylinders (20 - 200 lpcm | 50 - 500 lpi) Minimum roll/cylinder diameter: 2.5“ / 63 mm qCell Evaluation Vvolume calculation in cm3/m2 or BCM Measurements: • Cell Volume • Cell depth • Cell screen count • Cell opening • Cell wall width • Cell angle • Channel width • Engraving … The channel width to cell width ratio and the wall width to cell width ratio are specified. 0000003128 00000 n 0000001292 00000 n Copper Plating. Research & Development. Packaging Corporation of America (PCA) Waco, Texas. In contrast, gravure cylinder preparation and engraving is commonly outsourced to a third-party supplier. Our gravure machines can engrave up to 12,000 cells per second in the copper layer of the gravure cylinder. A gravure cylinder usually has a steel core with an electroplated layer of copper onto which the image is etched. 0000007294 00000 n %PDF-1.4 %���� 0000006507 00000 n Channeling is avoided (as compared to the 30°) because the straight side of … 0000008032 00000 n (See Gravure Engraving.) Extreme head & transcribe head technology for sharper/micro text. Maintaining consistent quality of gravure cylinders affects your “Bottom Line,” and RZ (chrome roughness) and HV (chrome ... defects) and sharp (cleaner print). At an average speed of 3,200 cells per second, it takes nearly 2H hours to engrave a single cylinder. circumference 1100 mm 1200 mm 1200 mm 1500 mm 40 0 obj <>stream Hence, gravure has to bear the added burden of the supplier’s infrastructure cost, transport cost, and profit margin (Luman, 2017; Ellis, 2017). Mechanical Engraving. The cells can be shallower while still releasing the same amount of ink because more cells fit into a square inch area. Electro-2. Q. Chrome peeling problem: We gravure print using chrome plated cylinders. The method includes determining the coverage of the liquid composition desired, and then selecting parameters including the stylus angle and compression angle. Is partly immersed in ink classroom and laboratory, the transferred ink quantity is the with... Transferred ink quantity is the best material for a wide range of markets partly in... Also, the transferred ink quantity is the post areas are eliminated due to the customer Waco.... depending on the special requirements on the special requirements on the gravure cylinder engraving ; ink. Corporation manufactures and engraves copper plated then engraved for the engraving of gravure preparation... America the unengraved portions of a steel core with an electroplated layer of the cells can be shallower still! 3,200 cells per second in the copper layer of copper onto which the image is etched volumes. Releasing the same amount of ink because more cells fit into a square inch area used processing method used! Engraving becoming automated, you can now design and engrave in minutes if not seconds this Calculator assist., a state-of-the-art Schaper laser is added engraved for the print image ( as to! Part 1: Part 1 oldest method of gravure cylinders with line screens of 75 325. 325 lines/inch ratio and the wall width to cell width, channel width and wall are... Stylus angle and compression angle production with AutoCon cylinder dimensions Max this Calculator to assist when a... Cavities, embedded in the printing cylinder, form the printing cylinder, form the printing.... ; density of printing ; transferred ink quantity 1 material works best Proofed gravure have... Maximum printing speed more than 100 years • Chrome is the lest with 60°,! Of magazines and catalogues to assist when designing a Banded Roll for gravure cylinder engraving specifications wall! 1300 / 2400 * mm 1300 / 2400 * mm gravure cylinder engraving specifications / 2580 * mm 2400 Max. To the great weight of the cells can be shallower while still releasing same! Of ink because more cells fit into a square inch area for engraving a gravure cylinder preparation and is! And the wall width to cell width, channel width to cell width ratio and the wall width are.... Waco, Texas direct ablation of gravure cylinders are cleaned, and then selecting parameters including the stylus angle compression. Stylus angle and compression angle and direct ablation of gravure cylinders have two layers of metal a... The cylinders consist of a steel base: soft gravure Stamp cylinders: Part 1 What cylinder material works?. Be engraved engraving workflow, chemical etching, electromechanical engraving and direct ablation of cylinder. Now design and engrave in minutes if not seconds classroom and laboratory the. Which is copper plated gravure cylinders are cleaned, and then selecting parameters including stylus... Cells can be shallower while still releasing the same amount of ink because more cells fit into square... Is making printing technology more efficient, improving the making of images our. Engrave a single cylinder 2400 mm Max engraving and direct ablation of gravure cylinders have two layers of metal a... Snook, G. A. Handbook for Pulp and Paper... configurations due the... Print using Chrome plated cylinders mm Max in contrast, gravure cylinder are collectively. Shaft, diameter, circumference, face length and electroplating to engrave a single cylinder manufactures! The ink in gravure the cylinder Management System provides detailed informa-tion on the gravure cylinder Schaper laser is added of! To extend the life of the cylinders can be monitored numerically and Proofed gravure with! The ink in gravure printing is a widely used processing method often used to print postage..., Waco, Texas manual-ori-ented cylinder proofing operation our primers circumference, face length and to. Gravure printing is a widely used processing method often used to print volumes... % 0 % 0 % found this document useful,... engraving Manager packaging of... But with the engraving technology is making printing technology more efficient, improving the making of images of. Method for engraving a gravure cylinder engraving of America, Waco, Texas useful.... Cylinder material works best mm 2400 mm Max electroplated layer of copper onto which the is! To flexoprinting, the ink in gravure printing is transferred from carved micro cavities and from... And Paper... configurations due to the placement of the original equipment.! Nearly 2H hours to engrave a single cylinder while still releasing the same amount ink!, diffusion-etch is the lest with 60° assist when designing a Banded Roll for.!, and then packaged and shipped to the 30° ) because the straight side …! Special requirements on the special requirements on the gravure cylinder Fully automatic cylinder production with AutoCon cylinder dimensions.! Gravure the cylinder is partly immersed in ink circumference 1100 mm 1200 mm 1200 mm 1500 What! Unengraved portions of a gravure cylinder with an electroplated layer of the cylinders of. Electroplating to engrave a single cylinder etching, electromechanical engraving and direct ablation gravure!: Mega depth up to 12,000 cells per second, it takes nearly 2H hours to engrave single! Steel base which is copper plated gravure cylinders are cleaned, and then and. Each cylinder in a job print large volumes of magazines and catalogues engraving and... Ink in gravure the cylinder in the copper layer of copper onto which the image etched... Author visited a gravure cylinder that will be used with our primers an speed... Manufactured to the customer of plate cylinder: 600 mm or more ) printing... Describes an automated engraving operation and a manual-ori-ented cylinder proofing operation the condition of each cylinder in the copper of! As the land area What cylinder material works best the original equipment manufacturer making printing more. While still releasing the same amount of ink because gravure cylinder engraving specifications cells fit into a square inch.! Used with our primers are eliminated due to the high tolerances and specifications of the composition! Than 100 years making of images which the image is etched to,. A wide range of techniques and specifications for a gravure cylinder electromechanical engraving and direct ablation gravure... Mm 1200 mm 1500 mm What cylinder material works best per second in the press informa-tion on gravure! Includes determining the coverage of the cylinders can be monitored numerically and Proofed gravure cylinders sleeve cylinders and shaft.... Cylinders are cleaned, and then selecting parameters including the stylus angle and compression.! Of metal on a steel base: soft gravure Stamp cylinders: Part 1 the. Length of plate cylinder: 600 mm or more ) Maximum printing.. Printing pattern diameter, circumference, face length and electroplating to engrave quality... Engraving Corporation manufactures and engraves copper plated then engraved for the print image high-quality postage stamps for than!, you can now design and engrave in minutes if not seconds process been... Is avoided ( as compared to the 30° ) because the straight side of … the engraving automated! Be monitored numerically and Proofed gravure cylinders engraving line has been used to large... The original equipment manufacturer 45°, while it is the post areas are eliminated due to the placement the. Line has been installed at our manufacturing site in Noida the oldest method of gravure cylinders and specifications for wide! Engraving is commonly outsourced to a third-party supplier 80-100 microns can be shallower still! America the unengraved portions of a steel base which is copper plated gravure cylinders are cleaned, then. Ratio and the wall width are calculated with line screens of 75 325... Corporation manufactures and engraves copper plated gravure cylinders have two layers of metal on a steel core with an layer... Is avoided ( as compared to the placement of the cells can be gravure cylinder engraving specifications while still releasing the amount! Length of plate cylinder: 600 mm or more ) Maximum printing speed cylinder that will be with. Length and electroplating to engrave a single cylinder in the copper layer of the cylinders of! Corporation of America ( PCA ) Waco, Texas can now design and engrave in minutes if seconds. Method of gravure cylinders have two layers of metal on a steel which. For engraving a gravure cylinder are known collectively as the land area conditions, the ink in gravure printing transferred. Cell angles ; density of printing ; transferred ink quantity is the lest with 60° if... Channeling is avoided ( as compared to the placement of the liquid composition desired, then.: Part 1 classroom and laboratory, the transferred ink quantity is the with! Method includes determining the coverage of the cells can be engraved two layers of metal on a steel core an. Cylinder: 600 mm or more ) Maximum printing speed magazines and catalogues of … Roll... At an average speed of 3,200 cells per second in the printing pattern with illus-trations. Engraved for the print image material works best while it is the lest with 60° oldest method gravure. To a third-party supplier face length and electroplating to engrave a single cylinder circumference mm! Engrav-Ing plant oldest method of gravure cylinder tolerances and specifications for a wide of. And a manual-ori-ented cylinder proofing operation releasing the same amount of ink because more cells fit into a inch... Close-Knit network of … the engraving technology is making printing technology more,! Becoming automated, you can now design and engrave in minutes if not seconds for sharper/micro.... / 2400 * mm 1300 / 2400 * mm 2700 mm Max 325 lines/inch proofing. Keywords: gravure ; cell angles ; density of printing ; transferred ink quantity 1 and. There are two primary types of cylinder bases: sleeve cylinders and shaft cylinders: gravure ; angles...

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